A cheap container can become expensive if produce is crushed, rejected or difficult to unload. An elaborate pack can also be uneconomic when the buyer does not need it. Begin with the journey the produce must survive: collection, sorting, storage, loading, travel, unloading and the buyer's next use.
Write a product-and-route brief
Record the crop and form of sale, expected quantity, normal journey length, handling points and whether the buyer needs bulk or retail packs. Ask a qualified post-harvest adviser about the crop's temperature, humidity, ventilation and compatibility requirements. Different produce can respond differently to cold conditions; do not assume one setting suits every crop.
The FAO packaging guidance recommends comparing packaging cost with the expected reduction in losses and consulting market and transport participants. Translate that principle into a short trial instead of selecting packaging from appearance alone.
Check suitability before ordering
Obtain the supplier's material specification, usable dimensions, intended load, cleaning instructions where relevant and evidence for food-contact suitability. FSSAI's Packaging Regulations compendium requires food-contact materials to be food grade and suited to their intended conditions; confirm the current applicable requirements and amendments before purchase.
Ask staff to test a filled pack on the actual loading arrangement. Check stability, closure, sharp edges, visibility of lot labels and whether ventilation is blocked. The trial should follow safe handling limits; workers should not stand under unstable stacks or enter unsafe storage spaces to inspect goods.
Compare the whole cost
For an illustrative dispatch, Package A costs ₹2,000 and results in 900 kg accepted by the buyer. Package B costs ₹2,500 and results in 950 kg accepted. Packaging cost alone is about ₹2.22 per accepted kg for A and ₹2.63 for B. B is not automatically better or worse: value the additional accepted quantity and add transport, labour, storage and recovery costs before deciding.
For returnable crates, record deposit, expected usable trips, cleaning, missing crates and return freight. Do not assume every crate will return. Agree who owns the packaging and who pays if it is damaged.
Make storage an operating process
Assign each lot a location and entry date. Keep inspection and cleaning schedules, distinguish accepted goods from returns and isolate anything awaiting a safety decision. Select stock rotation according to the product's validated life and condition; a date label does not replace inspection.
A rented store needs a written service understanding: access hours, monitoring responsibility, power interruption procedure where relevant, liability, retrieval charges and emergency contact. Ask how temperature or other required conditions will be recorded and shared. Avoid claiming that refrigeration creates a guaranteed shelf life.
Before the first commercial load
- Buyer confirms pack size, net quantity and labelling expectations.
- Supplier documents and trial observations are filed against the selected pack.
- Team knows the stacking and handling method.
- Store location and condition-monitoring responsibility are assigned.
- Return, complaint and damaged-goods procedures are agreed.
Can we reuse any available bag or container? No. Previous contents, material suitability, damage and cleaning all matter. Never repurpose containers that held hazardous substances for food.
Should storage be owned or rented? Compare reliable throughput, seasonal use, financing and maintenance with the service quality and total cost of renting. A smaller trial can reveal the actual need before a large capital commitment.
Sources & further reading
- FAO: Packaging decisions for fresh produceSource checked: 2026-10-23
- FSSAI: Packaging Regulations compendium, April 2025Source checked: 2026-10-23
Prepared with AI assistance for the CAFIC knowledge series. Examples are illustrative. Check current official requirements and local conditions before acting on regulatory or technical guidance.
Explore CAFIC training and practical support for your FPO or organisation.
Explore training →